Product

Online independent welding machine

Features:
1. Independent research and development of electromagnetic pump
2. Adopt roller conveying system to increase welding space
3. Modular design, easy to maintain
4. Display the welding status in the whole process

 

ParameterNameSpecification
Body parametersDevice Dimensions1435(L)*1800(W)*1670(H)
Equipment weight (KG)1050
Maximum PCB board size510(L)*450(W)
Minimum PCB board size120(L)*50(W)
PCB top clearance120
PCB bottom clearance60
PCB process side≥3
Conveyor belt height above ground900±20
PCB transfer speed0.2-10
PCB weight (KG)≤5
PCB thickness (including fixture)1-6
Adjustable range of conveyor belt50-450
Conveyor belt width adjustment methodElectric
PCB transfer directionLeft to right
Air intake pressure0.6
Nitrogen supplyProvided by customer
Nitrogen inlet pressure0.6
Nitrogen consumption1.5
Required nitrogen purity>99.999
Voltage380
Frequency50/60
Maximum power consumption<28
Maximum current<56
Ambient temperature
Machine noise<65
Communication InterfaceSMEMA
Welding systemWelding X-axis maximum travel510
Maximum travel of welding Y axis450
Welding Z axis maximum travel60
Minimum Nozzle Outer Diameter5.5
Nozzle inner diameter2.5-10
Maximum crest height5
Tin furnace capacityApprox.13kg(Sn63Pb)/ Approx.12kg(lead-free)
Maximum Soldering Temperature330
Tin furnace heating power1.15
Preheating systemPreheat temperature range<200
Heating power6
Heating methodHot air

 

Fast and convenient programming system

 

Online independent welding machine 0

 

Features and advantages:
1. Three programming methods to choose from
2. Support offline programming
3. Different welding parameters are available for each welding point
4. Process data recording

 

Stable and high-quality welding----welding module
Features:
1. The crest is stable
2. The nozzle is easy to remove and replace
3. High quality nozzle (can be used for 3 months)
4. Small footprint
5. Energy saving
6. Fast line change

 

Online independent welding machine 1

 

Transmission system----transmission track

 

Online independent welding machine 2

 

The transmission system adopts roller conveying, which increases the welding space and is more conducive to the welding of components close to the edge of the board.

 

Solutions for high productivity
1. Modular design to meet the requirements of flexibility and high production capacity
2. Suitable for double splicing, double the production capacity
3. Occasions where two specifications of nozzles to meet the needs of imposition are completed

 

Online independent welding machine 3

 

Selective soldering process
Welding process:
1. Transfer the PCB board to the designated location
2. The electromagnetic pump is welded according to the programmed path, and the top hot air is preheated at the same time
3. PCB outgoing

 

Online independent welding machine 4

 

Basic structure module

 

Online independent welding machine 5

 

Using an electromagnetic pump, compared with a mechanical pump, the electromagnetic pump has stable wave peaks during operation, no mechanical wear of the movement, and produces very little waste. In addition, the welding module adopts a high-precision motion system to ensure the accuracy of the welding process. , The colleague cooperates with the special process, which can greatly eliminate the phenomenon of tin connection. In terms of user experience, it provides welding monitoring cameras and automatic detection of wave height, which greatly improves the user experience.

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