E Series Flexible Modular Lead-free Wave Soldering Machine
Four major improvements
1.Conveyor system:Structure with anti-wearing material for longer lifetime.
2.Preheating system: Optimized hot air circulation, the temperature is more stable and even.
3.Exhausting system:Adopt new concept, seperate design, easy for maintenance.
4.Built-in selective spraying unit(option): through synchronous belt, ball screw, linear guide rail for X and Y direction movement, the step motor will achieve local selection for spraying flux.
Built-in partial selective spraying device(Option)
Top exhausting and filtering System
Forced cooling system
Lead-free processing nozzle
Flexible combination of preheating system
Heavy-duty conveying system
1. Conveying system: Direct buffering structure.Special stainless steel chain conveying aluminum alloy rail unique design, durable;Transportation system: adopt segmental floating structure, effectively prevent guide rail deformation;2. Preheating system: Adopts drawer type module with energy-saving design, infrared, hot air convection for any combination, PID temperature control mode, so that the temperature control accuracy reaches to be ±2℃, preheating area and soldering area temperature drop value ≤5℃;
3. Adopt precision control valve for digital regulation, convenient management. Nozzle movement is controlled by stepping motor.Flux automatic pressure supply, which makes the spray flow quickly reach saturation, top exhausting and filtration system;
4. The solder pot is made by cast iron with anti-corrosion ceramic coating equipped with two low flow rate nozzles.
5. Air cooling system: cooling rate 4-6 ℃ /s (adjustable)
6. PC+PLC control system. Windows7 operation system with Chinese/English operation interface. Processing profile and data auto saving function.Alarm for detecting the flux and solder level.
01 LCD
02 Buffer system
03 Auto-supplying Flux system
04 Exhaust fan
05 Flux spraying system
06 Pre-heater
07 Solder pot lifting unit
08 Dual wave solder pot
09 Cooling system
10 Angle adjustment controller
11 Finger cleaning system
12 Conveyor system
| Model No. | YSL-E | YSL-450E | YSL-610E |
| Dimension: L*W*H(mm) | 4350*1420*1750 | 4350*1520*1750 | 4350*1690*1750 |
| Weight | Approx.1600kg | Approx.1750kg | Approx.1950k |
| Power Supply | 3PH 380V 50HZ | 3PH 380V 50HZ | 3PH 380V 50HZ |
| Start up Power | 33KW | 33KW | 45KW |
| Normal Running Power | Approx.8KW | Approx.8.5KW | Approx.11KW |
| Control System | PC+PLC |
| Spraying movement | Step motor |
| Spraying Pressure | 0.2Mpa~0.4Mpa |
| Flux Flow Control | Option |
| Auto Flux Filling | Standard |
| Exhausting | Top exhaust |
| Exhausting Pipe Diameter(mm) | Φ250 |
| Exhaust fan power | 750W |
| Preheating Mode | Hot air convection/IR |
| Temperature Control Mode | PID |
| Preheating Zone Quantity | 3 |
| Preheating Zone Length(mm) | 1800 |
| Preheating Temperature Range | Room temperature~200℃ |
| Warm-up Time(min) | Approx.12min(setting: 150℃) |
| Preheating Blower Motor | 150W 3PH 220 VAC |
| Width(mm) | 50~350 | 50~450 | 50~610 |
| PCB Conveying Direction | L→R( Option:R→L) |
| Conveying Speed(mm/min) | 500~1800 |
| Conveying Height(mm) | 750±20 |
| Available Component Height(mm) | Top120 Option:240 Bottom15 |
| Conveying Speed Control Mode | Closed loop stepless speed regulation by inverter |
| Finger | Spring Pressing Finger;D-40 Type Finger;Double-hook Finger;Heavy type double hook finger(Options) | Heavy type double hook finge |
| Option:Special jig for fixture |
| Conveying Angle | 4~7° |
| Solder Pot Type | Mechanical |
| Solder Pot Material | Casting Iron |
| Wave Height Adjustment | Inverter: Digital Control by PC |
| Cooling type | Air Cooling Option: Water cooling |
| Solder Pot Heating Power | 13.5KW | 18KW |
| Max Solder Pot Temperature | 300℃ |
| Solder Pot Capacity | Approx.480kg | Approx.550kg | Approx.640kg |
| Wave Driving Power | 180W*2 3PH 220 VAC |
| Solder Pot Warm-up Time | Approx.150min(setting: 250℃) |
| Temperature Control Mode | PID |
| Finger Cleaning System | Brush |
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