Product

High Quality Single-head online three-stage selective wave soldering For SMT prodcution Line

High Quality Single-head online three-stage selective wave soldering For SMT prodcution Line

Machine specs

specifications

Parameter

Overall Dimensions

2850L*1650W*1850H (mm)

Machine frame

Steel structure+baking paint

Operating height

900±30mm

machine appearance

closed - type

PCB board transportation method

Spray preheating guide rail chain transportation, welding roller transportation

Programming methods of programs

Picture programming, Gerber document, visual teaching programming, etc.

Welding real-time monitoring

standard configuration

Weight

Approx.1500KG

Power supply

 380V Three-phase five-wire system, 380V

Total power

30KW

Operating mode

PCB board guide transportation, XYZ axis movement of solder pot, XYZ axis movement of flux spray valve.

 PCB parameter

 PCB size

Min:30(L)*30(W); Max:500(L)*500(W)(mm)

 guide rail

Thirty to six hundred millimeters

Guideway width adjustment method

Electric width adjustment

Top component height

Max120mm

Bottom component height

Max30mm

 PCB Weight

Max20Kg

 PCB Process Edge

3mm

 Selective spray system

Spray movement mode

The spray valve moves on the XY axis.

Mobile control mode

Servo motor + lead screw guide rail

Spray flux volume

one liter

Spray flux add mode

Manual

Spray nozzle type

Spot fire valve

Nozzle diameter

0.13mm

Spray cycle time

1 Sec/soldered dot(The minimum spray time can be set to 0.1 seconds)

Spray movement precision

±0.1mm

spray moving speed

Adjustable from 0 to 500 mm

Spray flow control

pulse controller

Preheating system

Preheating method

Heating from top and bottom

Heating form

Upper infrared heating, lower infrared spotlight heating

temperature control

Hot air setting temperature control, infrared heating rate ratio and time

Temperature control accuracy

±2

Selective Soldering System

 

Welding movement mode

The tin furnace moves along the XYZ axes

Movement mode

Servo motor + linear rail

Preheating compensation on the top of the solder pot

Hot air heating

Solder feeding mode

Manual

 Number of soldering iron tips

one

Solder capacity

15KG

Solder melting time

45min

 Solder power

1.2KW

Solder nozzle size

Standard with 5 solder tips (3-64-8 6-10 8-12 10-14)

Solder cycle time

1~5Sec/ soldered dot

Temperature control mode

PID+SSR

Temperature setting range

Max350OC

Temperature accuracy

±2OC

Waver height

Max 0-8mm

Welding precision

±0.1mm

Solder dross

0.2Kg/8H(Not N2 protection);0.01Kg/8H( N2 protection)

 N2 protection system

N2 protection mode

Nozzle and solder pot

N2 consumption

 

1.5M3/h(Nitrogen concentration>99.999%)

N2 flow control

Glass rotor flowmeter

Exhaust system

 

Top cover exhaust

 

Customer supply

Exhaust quantity

2个

2PCS

Exhaust vent diameter

150mm

Exhaust volume

About 15m³/h(Provided by the customer with an external exhaust channel)

Control system

Control mode

PC+ motion control card

PCB Process parameter

Setting, save , open in the PC screen

Other

PCB counting, message, alarm can be read in the PC

Common Wear & Tear Parts

 Welding nozzle, nozzle cleaning fluid, high-temperature bearing

Machine key para

name

brand

brand belong

Controlling

industrial computer

Evoc

China

monitor

Philips

ned

Controller

positive motion

China

SSR

Jiale

Switzerland

box relay

Omron

Japan

switch

Mingwei

chinese taiwan

contactor

CHNT

China

AC contactor

Schneider Electric

France

sensor

Omron

Japan

Motion parts

 

Servo motor

Panasonic

Japan

servo driver

Panasonic

Japan

ball screw

SHANGYIN

Taiwan

linear guild

SHANG YIN

Taiwan

Pneumatic

 

 

Pressure sensor

AirTAC

chinese taiwan

Air cylinder

AirTAC

chinese taiwan

Motion system

  •  Self design motion table with cast aluminum, lighter weight with quick motion speed.
  • Panasonic servo motor & driver provide stable driving power, with screw pole & linear guild rail for guidance. Precious position, less noise, stable movement.

  • With dust proof plate above motion table, so to avoid flux or solder drop to damage ball screw.




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