High Quality Single-head online three-stage selective wave soldering For SMT prodcution Line
Machine specs
specifications | Parameter |
Overall Dimensions | 2850L*1650W*1850H (mm) |
Machine frame | Steel structure+baking paint |
Operating height | 900±30mm |
machine appearance | closed - type |
PCB board transportation method | Spray preheating guide rail chain transportation, welding roller transportation |
Programming methods of programs | Picture programming, Gerber document, visual teaching programming, etc. |
Welding real-time monitoring | standard configuration |
Weight | Approx.1500KG |
Power supply | 380V Three-phase five-wire system, 380V |
Total power | 30KW |
Operating mode | PCB board guide transportation, XYZ axis movement of solder pot, XYZ axis movement of flux spray valve. |
PCB parameter | |
PCB size | Min:30(L)*30(W); Max:500(L)*500(W)(mm) |
guide rail | Thirty to six hundred millimeters |
Guideway width adjustment method | Electric width adjustment |
Top component height | Max120mm |
Bottom component height | Max30mm |
PCB Weight | Max20Kg |
PCB Process Edge | >3mm |
Selective spray system | |
Spray movement mode | The spray valve moves on the XY axis. |
Mobile control mode | Servo motor + lead screw guide rail |
Spray flux volume | one liter |
Spray flux add mode | Manual |
Spray nozzle type | Spot fire valve |
Nozzle diameter | 0.13mm |
Spray cycle time | 1 Sec/soldered dot(The minimum spray time can be set to 0.1 seconds) |
Spray movement precision | ±0.1mm |
spray moving speed | Adjustable from 0 to 500 mm |
Spray flow control | pulse controller |
Preheating system | |
Preheating method | Heating from top and bottom |
Heating form | Upper infrared heating, lower infrared spotlight heating |
temperature control | Hot air setting temperature control, infrared heating rate ratio and time |
Temperature control accuracy | ±2 |
Selective Soldering System | |
Welding movement mode | The tin furnace moves along the XYZ axes |
Movement mode | Servo motor + linear rail |
Preheating compensation on the top of the solder pot | Hot air heating |
Solder feeding mode | Manual |
Number of soldering iron tips | one |
Solder capacity | 15KG |
Solder melting time | 45min |
Solder power | 1.2KW |
Solder nozzle size | Standard with 5 solder tips (3-64-8 6-10 8-12 10-14) |
Solder cycle time | 1~5Sec/ soldered dot |
Temperature control mode | PID+SSR |
Temperature setting range | Max350OC |
Temperature accuracy | ±2OC |
Waver height | Max 0-8mm |
Welding precision | ±0.1mm |
Solder dross | 0.2Kg/8H(Not N2 protection);0.01Kg/8H( N2 protection) |
N2 protection system | |
N2 protection mode | Nozzle and solder pot |
N2 consumption |
1.5M3/h(Nitrogen concentration>99.999%) |
N2 flow control | Glass rotor flowmeter |
Exhaust system | |
Top cover exhaust |
Customer supply |
Exhaust quantity | 2个 2PCS |
Exhaust vent diameter | 150mm |
Exhaust volume | About 15m³/h(Provided by the customer with an external exhaust channel) |
Control system | |
Control mode | PC+ motion control card |
PCB Process parameter | Setting, save , open in the PC screen |
Other | PCB counting, message, alarm can be read in the PC |
Common Wear & Tear Parts | |
Welding nozzle, nozzle cleaning fluid, high-temperature bearing |
Machine key para
name | brand | brand belong |
Controlling | ||
industrial computer | Evoc | China |
monitor | Philips | ned |
Controller | positive motion | China |
SSR | Jiale | Switzerland |
box relay | Omron | Japan |
switch | Mingwei | chinese taiwan |
contactor | CHNT | China |
AC contactor | Schneider Electric | France |
sensor | Omron | Japan |
Motion parts |
| |
Servo motor | Panasonic | Japan |
servo driver | Panasonic | Japan |
ball screw | SHANGYIN | Taiwan |
linear guild | SHANG YIN | Taiwan |
Pneumatic |
|
|
Pressure sensor | AirTAC | chinese taiwan |
Air cylinder | AirTAC | chinese taiwan |
Panasonic servo motor & driver provide stable driving power, with screw pole & linear guild rail for guidance. Precious position, less noise, stable movement.
With dust proof plate above motion table, so to avoid flux or solder drop to damage ball screw.